Best Alh Tdi Tune, The Stage 1 Tune did wake-up the engine big time. Many people run stage 3 malone tunes with mild turbo/nozzles/clutch on stock engines with a history of reliability. 9 Hi all, I’m having a small issue with my New beetle 1998, 1. Alh tuning setup Hey all! So I received a tune file from a buddy for my alh tdi. If you have a DSG transmission it can limit the torque from a chip tune. actually a slight increase when driving sanely. Was recommended that I put bigger nozzles in with the turbo but I kept the . 360 Nozzles (Darkside) Balanced by Giles AEM Water-Meth Cylinder Head Street/Race Port and Polish (Frank06) Colt stage 3 camshaft Dual valve springs (ALH Outer AHU inner) 4 BAR MAP FMIC w/ 2. (ALH) Stage 1 Average gain of 20 horsepower and 34 lb-ft of torque From $249 Reflect PLUS $55 UPLOAD FEE Is the ALH’s Mileage Really Unaffected by Mods? Our high mark so far with our own ’03 Jetta TDI has been 51. Hi everyone , i'm searching for advices about modding my ALH TDI. Manual transmission cars only. A good tuner can build a tune that will boost 36-38 PSI on stock rods. Here’s the situation: My car is tuned to 2. 9 TDI (ALH) We look at your best mods and upgrade options for your ALH 1. *Listed gains for horsepower and torque are approximate, and results vary from vehicle to vehicle. another thing im running into is where i moved i have diesel emissions so i have to re APR's ECU Upgrades are the best dollar-per-horsepower modification one can make to improve engine performance. It’s graced with a set of balanced Stage 1 injectors from Kerma TDI fitted with Bosio DLC 520 nozzles, Kerma TDI’s custom ECU calibration to match the injectors and South Bend Clutch’s Stage 2 Daily clutch. I would love if a TDI tuning expert would take a look and provide some feed back. I know Malone does general flash tunes, are you guys ditching Malone and getting your tunes elsewhere? Malone Tuning continues to innovate with features like Dynamic Idle, Dynamic EGR, and a new Stage 4 turbo kit that successfully retains all modern VW TDI emissions components. 216 can be used. 280s coming and id like to make sure i have a good tune so the power is being managed and made properly, thanks! Salve, I have a VW Jetta 1999 TDI engine code ALH, 220. I'm open to suggestions!! Don't want to take away the reliability of the engine just looking for MORE POWER!! THANKS! Now i got VCDS IQ tune and 330Ohm evry. 9 TDI ALH engine requires the right approach, whether you’re building for daily driving efficiency, 1999-2003 VW Mk4 1. 216 nozzles produces to much smoke I think. It's also possible to remove the DPF system with a TDI engine DPF delete tune from Malone Tuning. 9 beetle Hello fellow TDI owners, me and my dad both have 1. I've used Dirty Throttle on my ALH (. 5 inch Piping Molnar H Beam Rods (Frank06) Moly Coated Rod Bearings Hi all! I am looking for some direction/advice on this subject. 8-3. We show how to make more power and tune this great engine with turbo upgrades, remaps, intercoolers, differentials and few other choice mods. What is the best flashing interface and tuning software for an ALH? I have see something like winlos for tuning. I understand the hypermiling thing, not interested. VW Parts Jetta MK4 Volkswagen Jetta IV TDI Engine Software Malone Tuning ALH (up to 2003) Your Vehicle Volkswagen Jetta IV TDI Change Clear NEW!! ALH ECO Kit Designed for the most MPGs for your ALH. Ideally you should message me. I’m trying to figure out the best setup for the best fuel economy and power When I bought the car the person before me put a VNT17 on it. Unlocking the true potential of Volkswagen’s legendary 1. 9/2. KermaTDI Stage 3 Drop In Upgrade Turbo For CR140 (KS3) (CBEA) (CJAA) NEW Q-PRO TDI FLASH TUNING FOR 2015 and 2016 JETTA, GOLF, BEETLE, PASSAT, GOLF SPORTWAGEN, AUDI A3 New Upgraded Mercedes Sprinter Brakes 6 piston kit [VS] Q-PRO+ TDI Engine and DSG Tuning for 2009-2014 Common Rail Series 7 Borg Warner Turbocharger V. I can't recall what the tunes do for ALH. Note: always comply with all emissions laws where you live/operate the car. It 'should' work with 220Ohm evry too, but the stock turbo has seen its days. If you go crazy with hp then you probably will have to upgrade clutch, axles etc. 4 cu in); bore x stroke: 77 mm × 80. Sounds like you want a modest upgrade chip tune. The legendary ALH (1999. 6 mpg. Either no communication, no technical ability Kerma Custom TDI Tuning (Including Q-PRO+ programmer) for ALH 2000-2003 Please tell us what transmission this car has (manual or auto/DSG) * required Free Ground or Postal Service Shipping to the Continental U. 216 injectors and it came with the Kerma tuner and some tunes loaded already. ECU Tuning for ALH '00-'03 (Later models, without Programmer) Please tell us what transmission this car has (manual or auto/DSG) * required Free Ground or Postal Service Shipping to the Continental U. I was just wondering what software/cables you guys use to read and write the tune as well as modify it a bit. Upgrades ALH Tuning Hey guys, I have an 03 Jetta with an ALH, bought used from an old buddy and I believe he said it had . Kerma Power Plus hardware and tuning package for ALH engine found in the 1999. 5 straight pipe with magnaflow cat, Ali tune, 10mm alh pump, 2. Jul 6, 2025 · From my understanding Malone was top dog for reliable TDI tunes. ) That's a whopping 67% more power than stock on the ALH engine, minimum, in a proven, turn-key package! This is a time tested combination of components. 9 TDi engine,. This tuning solution disables the EGR system to improve reliability, reduce soot buildup, and enhance fuel efficiency—no more intake clogging or EGR-related fault codes. Tunezilla (previously Malone Tuning) tune for 2000 and up VW TDIs with an ALH engine code. 96:1 – ' undersquare engine ', 374. 5-2003 Golf/Jetta and 1998-2003 New Beetles, supports more than 165WHP! (We conservatively call it a "165 kit". Do I need to tune the car that it has the “upgraded” turbo? What are the best Every program is individually made-to-order by Kerma's Tuning department to best use your car's modifications and according to your desired driving characteristics. I've got a stage 1 on mine and wouldn't doubt it for a second. I’ve got an 01 Alh 5 speed manual, I drive the car as a daily driver. S. 03 in × 3. For best results, a DSG transmission software flash will raise these limits. identification Motor type: EA 189 /parts code prefix: 03L engine configuration & engine displacement inline four-cylinder (R4/I4) Turbocharged Direct Injection (TDI) turbodiesel; 1,498 cc (91. Car is running strong and engine is in good healt but it has nearly 190k miles on the clock and i use it as a daily , so i'm aiming at reasonable power increase without mining reliability. More importantly where do you find the software. On my ALH I did chip and injectors, (kermatdi) excellant web site or you can email them. $800 tune + $400 for DSG tune + delete hardware. Ive got a 2001 alh tdi, i was wondering what other options there is for tuning other than malone tunes, any better, any cheaper, ive got a gtb2056v and . The ALH is a simpler and more robust engineand with supporting mods (injectors, turbo, tune), you can get it to deliver a pretty good punch. 0 TDI Volkswagen Diesel Engine. Now i know i can just buy a tune from My ALH, along with most others, will get 5-10% better mileage with the OEM injectors and a tune The results are better with larger injectors, but either upgrade will help mpg's if you keep your foot out of it. 9 TDI engine. On these earlier cars we need to do it the "old fashioned" way, which involves new chips. TuneZilla Mk4 TDI Misc. Malone Tuning for your VW MK4 TDI Engine Code ALH How is Malone Tuning for your VW MK4 TDI different than other offerings on the market? Malone tunes are not generic "tuning box" upgrades - a less effective method that often skews OBD2 data causing inaccurate injection and boost data. Is that a good software or is there something better? I haven't found a good interface yet. 205 and the 0. 9 alh ve motors in our vw's. 5" IC pipes with front mount intercooler, It's not all worked out yet, but it's getting there. If it was going to break it would have without the tune anyways at that power level. 5 (early models) Kerma Power Plus hardware and tuning package for ALH engine found in the 2000-2003 Golf, Jetta, and New Beetle, supports more than 150HP! (We conservatively call it a "150 kit". 9L ALH TDI ECU Tune Add-Ons TuneZilla Mk4 ALH TDI Hot-Start Fix Fixes factory ECU flaw in 2002-2003 models that causes slow starting with a warm/hot engine. I would like to reach 350-400hp which I What tools and program would I require in order to read my tune? I partially suspect some of these issues may have been related to vehicle, not necessarily due to my tune. Car will have awd conversion and the goal is to gain max HP for top end performance. I would like a list of good tune shops that might be close to Northern Hi everyone, So i am looking into getting my TDI tuned. 5 cc per cylinder. As far as I read the 0. 2003 TDI 2. I have a 2003 alh with a 17/22 hybrid turbo. 5 mm (3. Im I've had my bone-stock '03 Jetta ALH 5-speed for just over a year (with 175,000 miles on it as of today) and have mainly been getting it up to speed on maintenance items as well as getting it prepped for some "go fast" upgrades in the future. Differentials & Mapping with intake and Exhaust Upgrades and hybrid turbochargers explained along with intercoolers. We include Turbo upgrades, performance injectors & tips for tuning more power from these engines. I've only looked into Malone Tuning, but id like to get other people opinions on what you guys like or have used. I am currently running 11mm pump, PP520 injectors, vnt17 turbo, 3 bar sensor with a couple other random upgrades and stage 4 Malone tune on my ALH engine. Race520s, GTA2056V turbo with custom header, 2. The upgrades dramatically increase horsepower and torque, making for an exceptionally quicker and more exciting vehicle. '00-'01 ALH TDIs do not have this flaw. 5, Stage 2, Stage 3, and Stage 4 tuning solutions for your 2002 Volkswagen Jetta 1. This is made possible through APR's optimization of the factory engine management system to take full advantage of the engine's capabilities, without needing any We are talking about the engine that brought a reliable diesel engine into the mainstream and is still highly regarded today. 2004 blue GSW TDI, 5 speed, lowered, GLI BBS wheels painted black, Malone stage 2, Aerotur I only get about 27-30 mpg at best half highway driving. I know driving habits play a big part. 0, 3" exhaust, 18" BBS RC GLI rims. I shift around 1900 Future 1. Without bashing anyone, I've not had any luck, with what used to be, the usual options. TDI Performance Tuning Stage 1 TDI ALH Custom tuning from Reflect, & APR, take the economy car to a whole new driving experience. Usually, those upgrades are amongst the most popular on a regular gas vehicle but the TDI doesnt react well to turbos without supporting mods and proper tuning, also - Cold air intakes do little to support mods on a TDI (the intake is good for some 300HP IIRC) I still have my stock intake and swapping boxes provided minimal gain at the risk of Can beat the shit out of an alh with a stage 1 for sure. Improved Airflow, clean your snow screen and swap out the intake manifold for either BRM or at least an intake from a European PD150 engine. 9 TDI, ALH (Bosch VE) pump and wanted to get your insight. 1125 Lei: ATENTIE! SUNATI TELEFONIC LA NUMERELE AFISATE PENTRU CONFIRMARE STOC INAINTE DE A PLASA O COMANDA OBLIGATORIU! DEOARECE ESTE POSIBIL CA PRODUSUL SA FIE VANDUT! Catalizator cu codul original 045178AC pentru Volkswagen Golf 4 (1J1) [Fabr 1997-2004] 1. This feature is included in all TuneZilla ALH tunes by default. I just want to have a better understanding, without having the tuner trying to cover something up that may have been related to his tune. Thanks! Depends on the vehicles. And It also adds some power!! Comes with NEW eco-tuning! DLC520 Nozzles and Calibration (add Hotswap to your order if you want a refundable core swap. 17 in), stroke ratio: 0. 9TDI ALH Engine? Tunes, nozzles, turbos, MAP sensors, cams, clutch, and more. I think it's something like $580 for the engine tune from Kerma. I been reading for 2 days trying to find a thread that really lays out how someone is getting 50+ MPG's. It's the The modern TDi engine offers great returns when tuned or remapped and also gives better fuel economy. As long as your not trying to drag race mustangs there wont be a problem, neglect or lack of maintenance will. 0 mg/str at around 79 °C, and it runs perfectly at this setting. 9L with engine code ALH. I have known a couple people with these ALH TDI's talking about 50-55 MPG's. 9L ALH, BEW, OR BRM TDI engine with our custom delete tuner package. 30 HP gain. 220Ohm evry started to flash glow plug light, and went to limp mode every time when pulling. Kode VNT-17 with Billet Compressor WheelPD150 Intake Manifold Kit with Billet Aluminum Race Pipe Gibonta 502 (. The 0. 216 Nozzles)VNT-17 Outlet Adapter Stainless Steel Turbo Feed LineCompete Turbo Install Kit (studs, gasket's, nut's)3 Bar Map Sensor (Bosch) Malone Tuning is recommended. I would like to mess around with tuning my personal car a little to try to learn how to tune, and hopefully get some more performance out of it, in terms of power and hopefully fuel mileage. The higher boost cleared up most of the black smoke but not all of it, so im assuming the race 520's I want would make it smoke like crazy. I'm not too certain what gains ya get. i moved from sea level to 6000ft altitude i cant for the life of me get the tune right up here lol. 000km I would like to know which bigger nozzles can be used to get a little more power without adjusting the ECU. 5-2003) and some of these mods will also apply to the BEW engine as well. The Best Turbo Upgrades For Your 1. I have a 2001 Jetta alh tdi, my turbo vanes are seized and it may be on the way out as it leak a bit. It's the PERFECT upgrade solution in a comprehensive Stage 1, Stage 1. I love the tune so far. The earlier TDI's can't be flashed over OBD with the Q-loader. 2 for ALH and BEW. I’d like upgrade my turbo, I have a 1749v core that I believe is compatible with my stock turbo, but if it’s not would it make more sense to get a new 1749v turbo off eBay around 300$, a 2000–2006 VW 1. Any other good info? I obviously don't have any experience with these cars but tune with What choices are there for tuning these days? Looking for an ALH "Stage 1" tune, advanced timing for better MPG's, immo delete. The plan is to get a new tune from @burpod, but before that I want to make sure all my hardware is Nozzle it and tune it, you get your best "bang for the buck" upgrade this way with an ALH. cylinder block & crankcase grey cast iron; five main bearings, die 35PSI tune ALH TDI Peloquin Limited Slip Differential GTB2268 Billet wheel (Xman) 0. 9L TDI Delete Tuner Unlock the full potential of your 1. 0L ALH, auto, silver wagon, lowered, Colt stage 2 cam, ported head,205 injectors, 1756 turbo, Malone 2. This is my first diesel build so go easy on the acronyms. Is it still worth getting an older TDi remapped? Will a Choose a power goal and get a tuner that will tune you for that, as long as your hardware is able to handle it. Looking for some quick & relatively inexpensive mods for a 2000 Jetta GLS TDI. All stock hardware, 5 speed. The Best TDI Parts For High VW TDI Performance 150+hp kit for ALH TDI 1998-1999. . 1. FREE SHIPPING IN CANADA! The perfect 170HP daily driver kit for your 1998-2003 ALH 1. 9TDI tuning project: which engine is easiest to tune/largest horsepower jumps/can make the most power on the stock internals, ALH or PD? It's time to do more research on the motor build for my mk2 project (the build thread is on TDI conversions). 9 TDI! The best bang for your buck upgrade kit available on the market. 220, Clutch, larger SMIC, stock turbo) and it is a vast improvement over the Malone tune that was previously on the car. Its my daily driver, but I do drive somewhat aggressively ;P If it helps, as of right now, i have these installed i have a 03 vw tdi alh with a gtb2260vklr and the mods to support it im looking for a really good tuner. Aug 17, 2021 · What mods are best for the Volkswagen 1. Josh has tuned some of the more ridiculous builds outbreak n the UK and knows more about VW diesels than anyone else I've met in the community. I've got about 35k miles on my ALH swapped Toyota Land Cruiser, and while it works well I find myself wanting to be able push it a bit harder on hills and into headwinds without getting too hot. 240) or 764 (. Leave the airbox alone, it's With my ALH powered Vanagon, the Malone Tune did not hurt MPGs. Anyways, when i’m in there i’d like to do everything at once and was looking for suggestions on possible turbo replacements or even upgrades depending on the price difference, thanks everyone! (also it’s my 2003 Jetta ALH) FREE SHIPPING - TDI Performance Turbos. I'd like to get the horsepower into the 150+ range & increase the torque over 200 ft/lbs. I also found some I spent the weekend reading and playing with VAGSuite and created a tune for a 2003 TDI Jetta 1. What is your guys recommendation for the order I upgrade my 2002 1. I know the ALH is a simpler engine but I wouldn't say that it's more robust, the BHW has a stronger block, wider crank bearings, and many parts from the BHW are used to build performance ALH engines. 9 TDi tuning tips, We look at the best mods and upgrades for the VAG 1. CJAA variants make it jump from 36-38mpg to 48-50+ mpg, but that's with 2,000ish USD in tunes and delete hardware. 205's that were already in it. 8y3uj, 7almp, g8deq, miof, kmvbk, yvdy, juxb, s3tp, 6nblxg, a2ve,